TXA quiz

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TXA quiz
2010-11-28 21:45:30

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  1. American Society for Testing and Materials (ASTM) defines textile materials as
    Fibers, yarn intermediates, yarns, fabrics, and products made from fabrics which retain more or less completely the strength, flexibility, and other typical properties of the original fibers or filaments
  2. Polymer
    a long chain molecule (macromolecule)
  3. Fiber
    unit of matter having an extremely small diameter and a length at least 100 times the diameter
  4. Yarn
    a continuous strand of textile fibers, and filaments
  5. Fabric
    a thin sheet that is formed by interlaced, interloped, or knotted yarns, or by distributed fibers that are held together mechanically or chemically
  6. Examples of physical properties
    thermal, moisture, specific gravity
  7. Examples of chemical properties
    resistance to acid, alkali, oxidizing
  8. Examples of acidic chemical properties
    hydrochloric, sulfuric, nitric acids, acetic acids
  9. Examples of basic chemical properties
    sodium, potassium, and ammonium hydroxides
  10. Examples of mechanical properties
    stress-strain, resilience, flexibility
  11. The most important atoms in fiber-forming materials
    Carbon, Hydrogen, Nitrogen, and Sulfur
  12. Macromolecule
    • a large molecule commonly created by some form of polymerization
    • Four conventional biopolymers: nucleic acids, proteins, carbs, and lipids
  13. Polymerization
    • Monomer --> polymer
    • Ex: ethylene --> polyethylene
    • Ex: Propylene --> polypropylene
    • Ex: Styrene --> polystyrene (styrofoam)
    • No by-products are produced
  14. Monomer
    individual units in polymer
  15. Backbone
    • carbon atoms covalently bonded to each other or oxygen or nitrogen
    • -C-C-C- , -C-O-C- , -C-N-C-
  16. Attached groups (polymerization)
    • Hydrogen (-H)
    • Methyl (-CH3)--Hydrophobic
    • Hydroxyl (-OH)--Hydrophilic
  17. Carbohydrate
    • compound of C and H
    • (R)
  18. Addition (chain-growth; in polymerization)
    direct coupling of two identical monomers, unstable bonds (double bond)
  19. Initiator (polymerization)
    breaks a double bond
  20. Radical (radioactive; in polymerization)
    breaks more double bonds (in addition to initiator)
  21. Polypropylene (PP)
    • thermoplastic polymer, made by the chemical industry and used in a wide variety of applications
    • An addition polymer, made from the monomer propylene, is rugged and unusually resistant to many chemical solvents, bases, and acids
  22. Polystyrene
    thermoplastic substance, which is in solid (glassy) state at room temperature, but flows if heated above its glass transition temperature (for molding or extrusion), and becomes solid again when cooled
  23. Polyvinyl alcohol
    • used as an emulsion polymerization aid, as protective colloid, to make polyvinyl acetate dispersions
    • One of the largest market applications in China
  24. Polyvinyl chloride (PVC)
    • thermoplastic vinyl polymer constructed of repeating vinyl groups (ethenyls) having one of their hydrogens replaced with a chloride group
    • third most widely produced plastic, after polyethylene and polypropylene
    • Widely used in construction because it's cheap, durable, and easy to assemble
  25. How can PVC be made softer and more flexible?
    By addition of plasticizers, the most widely used being phthalates
  26. Condensation
    • Step-growth
    • directly coupling two different monomers (reactive groups)
    • the formation of covalent bonds in polymer chains produces by-products
  27. Degree of polymerization (n)
    the number of monomer units present in a polymer
  28. Polymer type (basic)
    [], O represent two different monomers
  29. Homopolymer
    one monomer -[]-[]-[]-[]-
  30. Copolymer
    two monomers -[]-O-[]-O-
  31. Block polymer
    two or more homopolymers -([])n-(O)m-
  32. Extrusion (synthetic fiber formation)
    forcing or pumping the spinning solution through the tiny holes of a spinneret
  33. Spinning (synthetic fiber formation)
    extruding a liquid polymer solution through one or thousands of holes in a spinneret
  34. Three major types of spinning man-made fibers
    • Melt spinning
    • Dry spinning
    • Wet spinning
  35. All the major types of man-made fiber-spinning techniques have
    • a reservoir and a metering pump
    • spinning jet (spinneret)
    • take-up device to draw filaments and wind them onto a package
  36. Melt spinning
    • thermoplastic polymers
    • resin solids are melted in autoclave
    • fiber is spun out into the air
    • fiber solidifies
    • least expensive
    • Ex: nylon, polyester
  37. Drawing and orientation
    • while extruded fibers are solidifying, or in some cases after they have hardened, the filaments may be drawn to impart strength
    • Drawing pulls the molecular chains together and orients them along the fiber axis, creating a considerably stronger yarn
  38. Dry (solvent) spinning
    • polymer is dissolved in solvent
    • extruded into a hot gas where filaments are hardened
    • solvent evaporates and is recycled
    • Ex: acrylics, acetate
  39. Wet spinning
    • polymer is dissolved in suitable solvent
    • extruded into a liquid bath, where filaments coagulate
    • Ex: viscose, rayon, acrylics
  40. Most synthetic and cellulosic manufactured fibers are created by
  41. Extrusion
    forcing a thick, viscous liquid through the tiny holes of a device called a spinneret to form continuous filaments of semi-solid polymer
  42. What types of polymers need to be melted in order to become fluid?
    thermoplastic synthetics
  43. What types of polymers need to be dissolved in order to become fluid?
    Non-thermoplastic cellulosics
  44. Bicomponent fibers
    • consists of two polymers that are chemically and/or physically different
    • Ex: side by side; matrix fibril; sheath core
  45. Crystalline region (fine structure)
    • polymers are tightly packed, ordered
    • Mechanical properties such as strength, stiffness, etc.
    • (Rc)
  46. Amorphous region (fine structure)
    loose, disordered
  47. Chemical properties (fine structure)
    dyeability, absorbancy, etc. (Ra)
  48. Crystallinity (fine structure)
    • the property of crystalline to amorphous regions
    • C = Rc / (Rc + Ra)
  49. Orientation (fine structure)
    • directions of polymer chains relative to the longitudinal axis of the fiber
  50. The higher degree of orientation and crystallinity of a polymer chain...
    the stronger, stiffer, less stretchable, less absorbent
  51. Van der Waals force
    neutral molecular attractions due to very weak electrostatic forces
  52. Dipole-dipole interaction
    • positive end of one polar molecule to the negative end of another polar molecule
    • Ex: the attraction occurring between hydrogen atoms on one molecule with strongly electronegative atoms on another molecule (chlorine, fluorine)
  53. Hydrogen bond
    a strong dipole-dipole attraction occurring between hydrogen on one molecule and oxygen and nitrogen on another molecule
  54. Covalent crosslinks
    • an atom on one polymer chain and an atom on the adjacent polymer chain due to the sharing of electrons
    • Ex: disulfide bonds in wool polymers
  55. Tensile test
    behaviors under a pulling force along the fiber axis
  56. Strength (fiber property)
    resistance to deformation developed within a fiber being subjected to a tensile force (gram or Newton)
  57. Newton
    1 kgf = 9.8N
  58. Stress (tenacity)
    stress expressed as a force per linear density (gram/denier or Newton/tex)
  59. Linear density
    coarseness/fineness of fibers or yarns
  60. Tex
    • Tex = grams / 1000 m
    • Tex = 9 x denier
  61. Denier
    • Denier = grams / 9000 m
    • Denier = Tex / 9
  62. Elongation (strain)
    • deformation (elongation) by a tensile force
    • strain is the percent of elongation vs original length (%)
  63. Strain (formula)
    • Strain = E / L0 x 100%
  64. Initial modulus
    • the initial portion of the stress-strain curve is straight
    • the slope of the line is called initial (Young's) modulus
    • IM indicates how easily the fiber extends under small stress
  65. The larger the Initial Modulus...
    the stiffer and less extendible
  66. Yield point
    • the point at which the stress-strain curve flattens
    • Permanent change in fiber structure and permanent deformation occurs
  67. Rupture point (breaking point)
    Catastrophic change in structure (polymers massively either slip or rupture)
  68. Breaking tenacity
    the maximum stress
  69. Breaking elongation
    the maximum strain
  70. Elastic recovery
    • a strained fiber contracts as the applied stress decreases
    • Before the yield point, the fiber acts like a spring, 100% recovery
    • Beyond the yield point partial recovery through a different path
  71. Moisture regain
    • the amount of moisture the fiber contains when placed in an environment at a certain temperature and relative humidity
    • MR = (W - Wb) / Wd x 100%
    • W=weight at standard condition
    • Wd=weight in the dry condition
  72. Standard testing conditions
    70oF and 65% RH
  73. Standard MR for wool
  74. Standard MR for Rayon
  75. Standard MR for cotton
  76. Standard MR for acetate
  77. Standard MR for nylon
  78. Standard MR for acrylic
  79. Standard MR for polyester
  80. Standard MR for polypropylene
  81. Which kind of fiber needs the highest MR (15~16%)?
  82. Which kind of fiber needs the lowest MR (0%)?
  83. Swelling (absorption of liquid water)
    a percent increase in diameter
  84. Dimensional change (absorption of liquid water)
    shrinkage in length
  85. Tenacity (absorption of water)
    • hydrophilic fibers except cotton and flax become weaker
    • hydrophobic fibers are not or less affected by water
  86. Stiffness (absorption of water)
    decreases with water absorption
  87. Heat of wetting
    • the amount of heat that evolves in water absorption
    • It influences comfort
    • When a person goes from an environment of low relative humidity into one of higher relative humidity, he/she will receive that heat
  88. Specific heat
    a measure of the amount of heat require to change the temperature of a unit mass of the fiber by 1oC
  89. Thermal conductivity
    a measure of the rate of heat flow through the fibers
  90. Glassy-->rubber glass transition temperature
    bonds in the amorphous regions are broken up
  91. Melting temperature
    bonds in the crystalline regions are broken up