602b Quality Assurance

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Author:
jbhdgpth
ID:
74363
Filename:
602b Quality Assurance
Updated:
2011-03-21 22:23:39
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AMOC
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Description:
Block 6 Review
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  1. Quality Assurance (QA)
    • Evaluates Personnel (PE)
    • Evaluates Mx (QVI)
    • Cumulative results=Mx health
    • Implements the Mx Standardization and Eval Prog (MSEP)
    • Manages the Product Improvement Program (PIP)
  2. QA Managed Progs-- Product Improvement Prog (PIP)
    • Configuration Management
    • One-Time Ins
    • Deficiency Reporting: QDR/PQDR
    • Reliability and Maintainability
    • Improvement Reporting
    • TODO -- guidance = 00-5-1
    • TCTO -- ASSISTS PS&D w/ TCTO Prog.
  3. QA -- FCF/OCF/High Speed Taxi Prog
    • T.O. 1-1-300 Acceptance/Functional Check Flight & Mx Ops Checks
    • -1 Pilot Checklist
    • -6 DCC Ins Chechlist
    • Impoundments IAW 21-101
  4. QA Inspector responsibilities
    • Evaluate personnel
    • DEVELOPS evaluation plan
    • Reviews Dull Swords, DRs and service reports
  5. Weight & Balance Prog
    • -5
    • 1-1B-50
    • Chafing Prog AFI 21-101
    • Hot Refuel Prog
    • Reviews aborts and In-Flight Emergencies
  6. QA Training
    • Develops local training plan to train all QA personnel:
    • Facilitate objective Ins
    • Proper Documentation
    • Take appropriate actions
    • Document QA Inspector training
    • Conduct an Evaluator Proficiency Eval.
  7. QA Augmentation
    • Recommended by MOO/MX SUPT
    • does not warrant full-time position
  8. QA Rotation
    • MUST have minimum 6 months in unit/weapons sys
    • Maximum 36/24 months min
    • 36 months w/ specialized cert. managed progs (i.e. Weight & balance)
    • QA personnel on short tours do not nned to meet the time req.
  9. Mx Standardization & Eval Prog (MSEP)
    • Asses Mx and provides feedback
    • Ensures quality Mx/job proficiency
    • Detects negative trends and problem areas
    • Includes methods for rating personnel and assessing equip conditions
    • Measures how well untis meet or exceed standards

    • Tech Order Compliance
    • Forms Documentation
    • Aircraft and Equip Ins
    • Safety, Enviro, and housekeeping
    • Training
  10. MSEP -- Key Task List (KTL)
    • Complex Tasks, affecting safety of flight
    • Review and update at least every TWO years
  11. MSEP -- Routine Ins List (RIL)
    • Regular Basis = Ins, repair and servicing
    • QA consolidates MOO/MX SUPT inputs and suggested changes and obtains MXG/CC approval
  12. Acceptable Quality Levels (AQL)
    • Maximum allowable minor finding that a KTL, RIL, process, or product may be charge for the task to rate "Pass or Fail"
    • Discrepancy Cats- Cat I, Cat II
    • Sub-Classifications - Minor, Major
    • Rating PE/QVIs = Pass or Fail
  13. QA- Personnel Evals (PE)
    • Job Proficiency
    • Degree of training
    • Tech data Compliance
    • PASS or FAIL
    • If PE pass rates are low, then quality indicators will likely suffer too
  14. QA -- Quality Verification Ins (QVI)
    • After-The-Fact Mx performed
    • Assessment following:
    • Ins
    • Repair Action
    • Documentation
    • PASS or FAIL
  15. QA -- Types of Evals, Ins, and Observations
    • Special Ins (SI)- Vehicles, CTK, Training Forms 623's, TOs, FOD
    • Management Ins (MI) - Trend Analysis
    • Detected Safety Violations (DSV) - unsafe acts
    • Tech Data Violations (TDV) - outdated TO or no TO
    • Unsat. Condition Reports (UCR) - unsafe conditions (LOX next to Oil/Hydraulic cart)
  16. Maintenance Standardization & Eval. Meetings
    • Conducted Quarterly
    • Chaired by MXW/MXG/CC
    • Addresses Mx issues and resolves problems
    • Provides cross-tell to all Mx activities
  17. Modifications Types
    • Permanent Safety -- highest level -- PREVENT INJURY
    • Permanent
    • Temporary
  18. Reliability and Maintainability Prog
    • Collect and report Mx actions
    • Review Mx/Supply trends
    • Product Improvement Working Group (PIWG)
    • Resolve deficiencies/address product improv.
    • Prioritize efforts in product improvement
    • Improvements
    • AFTO IMT 22/IDEA/Air Force Repair and Enhancement Program (AFREP)

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